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3BUS 208 000 R1301130 Measurement Setup
Gloss Sensor Head Constant Tuning
The gloss head constants are adjusted so that the sensor will correlate to the
laboratory measurements. Since the instruments used in the lab will read slightly
different from one to another, the head constants determined in Columbus are
attached to the sensor, but are marked as approximate numbers.
The following interactive procedure is to be used to fine tune the sensor response
to the customer’s lab. It uses two lab sample readings which are entered by the user,
and the results of the sample check readings on the same two samples. The
recalibration routine is selected interactively using genrpt. After running the
routine, and there are no errors, the newly computed head constants are stored in
memory. The user must save the new values to RAM disk in the frame community
by using the gstore utility.
Note: This procedure involves a series of interactive steps including work
at the console and performing sample checks. Before starting, read
through the entire procedure making sure that all resources and time
are available to complete the procedure without interruption.
1. Ensure that the laboratory instrument is calibrated with the calibration standards
that come with it.
2. Read the Gloss sensor’s check samples on the laboratory device, noting the
proper measurement area and direction of measurement. Take several readings
and calculate the average.
3. Allow the Gloss sensor to thermally stabilize for at least two hours. Clean the
windows and standardize.
4. Place the Gloss sensor in sample check mode 1 from the Host computer.
5. Activate genrpt for the Gloss sensor and select recalibration by entering a 3.
6. Enter the average Lab 1 sample value at the prompt.
7. Run a sample check on the same sample used for Lab 1.
8. Enter the average Lab 2 sample value at the prompt.
9. Run a sample check on the same sample used for Lab 2.
10. The new head constant values will be reported.
If there are no errors, the user will be instructed to write the values to diskette
using the gstore utility.
11. Exit the sample check mode when completed.
Error Conditions
• The absolute value of the difference between the two lab values
(Lab 2 - Lab 1) is less than or equal to 15.
• Calculated head constant GL1HC1 is less than 5 or greater than 50.
• Calculated head constant GL1HC2 is less than -15 or greater than 15.
- Scanning Platform 1
- Document Version History 3
- Caution and Warning Symbols 7
- 4.5 TONS 9
- Blank Page 10
- Table of Contents 11
- List of Figures 19
- Product Overview 23
- Figure 1-1 System Overview 24
- SP 1200 Options 25
- Backplane Identification 26
- Slot Assignments 27
- Print Books 28
- ± 12 Volt Fuses 28
- Mechanical Structure 29
- Way System 30
- Drive System 31
- Electrical and Cable Systems 32
- Service Workstation 34
- Service Tools 35
- Radiological Safety 37
- Safety Features 38
- BW ASH 39
- CONTENTS: 40
- ACTIVITY: 40
- TRANSPORT INDEX 40
- Installation of the Source 41
- Individual Responsibility 42
- RADIATION WHEN ENERGIZED 43
- Figure 2-5 Measurement Beam 44
- Hardware Installation 45
- Unpacking Instructions 46
- Handling Instructions 47
- Possible 48
- Unacceptable 48
- Dimensions and Weight 49
- Space Requirements 49
- Personnel 50
- Installation Requirements 52
- Equipment Location 54
- Liquid Cooling Unit Setup 55
- Installation Guidelines 56
- ° against 57
- ® pad at the idler end 59
- Drive Side 59
- Idler Side 60
- Platform Alignment 64
- Carriage Alignment 66
- Pass Angle Alignment 67
- Stretched wire 68
- Customers Roll 68
- Process Direction Alignment 70
- Air Gap Alignment 72
- WITH SMART CALIPER GT 73
- WITHOUT SMART CALIPER GT 73
- Scan Direction Alignment 74
- Drive Pulley 76
- Thin Metal or 76
- Plastic Strip 76
- Utility Service Installation 77
- Air Purge 78
- Air and Water Supply 79
- Electrical Hook-Up 81
- SP Power Up Procedure 83
- Starting Up the Software 87
- Platform Tuning 89
- Figure 5-1 Menu Tree 91
- General Description 92
- Motor Drive Parameters 93
- Panel Operations 95
- LOCAL/REMOTE 96
- Setting a Parameter Value 96
- Downloading Parameters 96
- Uploading Parameters 97
- Alarms and Fault Reporting 98
- Basic Tuning 103
- Home End Column 105
- Measure this distance 105
- Step 7 - 8 105
- Head Position Setup 110
- Process Sheet 111
- Home End 111
- Notes about LHEOS and LFEOS 112
- (Scanning Measurement Limits) 112
- Head Package Dimensions Setup 114
- Measurement 116
- Center Line 116
- Automatic Edge-of-Sheet 119
- Far Det Offset 121
- Operation Overview 126
- Other Host Setup Procedures 127
- Measurement Setup 129
- Setup Checklists 130
- OptiPak Sensor Setup 131
- Ash Sensor Setup 131
- Gloss Sensor Setup 131
- Apparent Density Setup 132
- Caliper Sensor Setup 132
- Smoothness Sensor Setup 133
- Microwave Sensor Setup 133
- Smart Color Sensor Setup 133
- IR CoatWeight Sensor Setup 133
- Ash, and Caliper Sensors 137
- °C Input Air 140
- Setup of Customer Units 142
- Changing Caliper Output Units 143
- Ash Units Setup 143
- Basis Weight Sensor 144
- These constants are shown 146
- IR Moisture Sensor 147
- Table 6-18 Head Constants 148
- Nameplate Name Value to Enter 148
- Mo Corr Factor (C2) 149
- Sheet Temperature Sensor 150
- Gloss Sensor 150
- Error Conditions 152
- Caliper Sensor 153
- Microwave Moisture Sensor 153
- Standardize Limits 154
- Smart Basis Weight Sensors 160
- <0.00001 VDC 161
- OptiPak Sensor 166
- Ash Sensor 166
- Verification 168
- Weight (TLK-5/-8/-9 ONLY) 170
- ± 0.2 gram 171
- Fine Tuning ATC with dBWDT 172
- Air Profile Collection 174
- Smoothness Sensor 177
- Microwave, & Ash Sensors 178
- Accumulation 179
- Control Panel Operation 181
- Control Panel Description 182
- Remote/On-Sheet 183
- Remote/Off-Sheet 183
- Local/Head Split 184
- Control Panel Functions 185
- Sample Check 186
- Standardize 186
- Self Test 187
- Scan Limit Set 188
- Head Split Switches 189
- Startup Options 191
- Manual Startup 192
- Automatic Startup 193
- Maintenance Procedures 195
- (Initial Maintenance) 196
- (Subsequent Maintenance Log) 197
- Inspecting the Incoming Power 198
- Inspecting the Drive System 199
- Bottom View 201
- Top View 201
- Drive Motor Belt Inspection 202
- Drive Motor Adjustment 202
- Seal Belt Tension Inspection 203
- Seal Belt Tension Adjustment 203
- Drive End Idler End 205
- Wheel Inspection 206
- Platform Alignment Inspection 207
- Air Purge Filter Inspection 208
- Cleaning the Air Purge Filter 209
- Inspecting the Water Filter 211
- Power and Temperature Checks 212
- Replacement Procedures 213
- Drive Motor Belt 214
- Carriage Drive Belt 216
- Drive End 217
- Idler Pulley 218
- Carriage Wheel 219
- Seal Belt 220
- Carriage Seal Belt Rollers 221
- Carriage 221
- Roller Assembly 223
- Flex Cable Suspension 224
- Electric Chassis 227
- Flex Power Cable Retrofit Kit 229
- Flex Cable Replacements 229
- Motor Drive 231
- Pressure Switch 232
- Replacement Parts List 234
- I J, J1, J2 K, K1, J2 243
- Troubleshooting 245
- Alarm Messages 246
- Frame Alarm Messages 247
- LED Interpretation 249
- ECF and ECS LEDs 250
- MPRC LEDs 251
- Diagnostic Card Operation 256
- Diagnostic Cards 259
- SCANNING PLATFORM 260
- BOTTOM POWER 260
- 086086-052, SIDE 2, REV A 260
- TOP SIGNAL 261
- 086086-051, SIDE 1, REV A 261
- BOTTOM SIGNAL 262
- 086086-051, SIDE 2, REV A 262
- TOP POWER 263
- STLK11 and STLP3 only 265
- STLXR3 only 266
- Appendix A: 267
- Service Workstation Setup 268
- Displaying Reports 269
- Sample Check Report 270
- 0 (double) 271
- Utilities 272
- The gstore Utility 273
- 3BUS 208 000 R1301 279
- See Also Hardware 281
- See Also Software 281
- See Replacement Parts List 282
- User Comments Request Form 285
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